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Multi-Laid Compact Strand Wire Rope

The Multi-Laid Compact Strand Wire Rope represents a breakthrough in high-performance lifting technology, featuring a sophisticated construction of multiple pre-compacted strands layered in opposing directions to create an exceptionally dense and stable structure.

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Nominal Diameter Approx Weight(kg/100m) Nominal Tensile Strength(MPa)
1570 1670 1770 1870
Minimum Breaking Strength(kn)
12 73.4 92.5 98.6 104.4 110.5
14 100 125.9 134.3 142.1 150.4
16 130.6 164.5 175.4 185.6 196.5
18 165.2 208.2 221.9 234.9 248.7
20 204 257 274 290 307
22 247 312 331 351 371
24 294 371 394 418 442
26 345 435 463 491 518
28 400 505 537 569 601
30 459 579 616 653 690
32 522 659 701 743 785
34 590 744 792 839 886
36 661 834 887 941 994
38 736 930 989 1050 1110
40 816 1030 1100 1160 1230
42 900 1140 1210 1280 1350
44 987 1250 1330 1400 1480
46 1080 1360 1450 1540 1620
48 1180 1480 1580 1670 1770
50 1280 1610 1710 1810 1920
52 1380 1740 1850 1960 2070
54 1490 1880 2000 2120 2240
56 1600 2020 2150 2280 2400
58 1720 2170 2300 2440 2580
60 1840 2320 2460 2610 2760

Strand construction: 1-6


Product Overview


This innovative design eliminates internal gaps between wires and strands through precision compaction, resulting in a rope with 90%+ metal cross-sectional area—significantly higher than conventional wire ropes. Engineered to excel in heavy-duty applications, its multi-laid configuration combines the tensile strength of high-carbon steel with enhanced fatigue resistance, making it ideal for critical lifting operations where reliability and longevity are paramount. Unlike single-layer constructions, this rope maintains dimensional stability even under repeated bending cycles over sheaves, adhering to stringent quality standards including ISO 10425 and GB/T 8918 .


Product Features


Enhanced Structural Density

The compacting process reduces strand diameter by 10-15% compared to non-compacted equivalents, creating a tighter wire-to-wire contact pattern that distributes load more evenly across the rope's cross-section. This dense construction minimizes internal movement during operation, reducing wear and extending service life by up to 40% in high-cycle applications.


Superior Tensile Performance

Manufactured from high-tensile carbon steel wires with tensile strengths ranging from 1570 MPa to 2160 MPa, Multi-Laid Compact Strand ropes deliver impressive breaking forces. A 20mm diameter rope achieves a minimum breaking load of 397 kN at 2160 MPa, providing exceptional safety margins for heavy lifting operations . The multi-directional lay pattern further enhances resistance to sudden shock loads.


Fatigue Resistance

The balanced lay direction of inner and outer strands neutralizes torque under load, while the compacted structure reduces bending stress on individual wires. This combination results in superior fatigue resistance, withstanding over 1 million bending cycles in accelerated testing—double the performance of standard 6-strand ropes in similar conditions.


Abrasion Protection

The smooth, compacted outer surface minimizes friction against sheaves and drums, reducing material loss during operation. This feature is particularly valuable in applications involving frequent rope movement, as it extends both rope life and the service interval of associated equipment.


Applications


This advanced wire rope excels in demanding industrial environments:


Tower cranes and mobile cranes requiring high lifting capacities and precise load control

Mining operations for shaft hoisting and ore container transport in abrasive conditions

Offshore oil and gas platforms adhering to ISO 10425 standards for critical lifting

Heavy manufacturing for moving large machinery and components with tight tolerances

Port equipment including container cranes and ship-to-shore lifting systems


FAQ


What distinguishes multi-laid construction from conventional rope designs?

Multi-laid construction features multiple layers of strands with opposing lay directions, creating a torque-balanced structure that resists rotation under load. The compacting process eliminates internal gaps, enhancing both strength and durability compared to non-compacted, single-layer ropes.

What is the recommended sheave diameter for this rope?

To maximize service life, the minimum sheave diameter should be 30-35 times the rope diameter for most applications. This larger diameter reduces bending stress on the compacted strands during operation.

How does this rope perform in corrosive environments?

When specified with hot-dip galvanization or zinc-aluminum coating, Multi-Laid Compact Strand ropes exhibit excellent corrosion resistance. For marine environments, stainless steel (grade 1.4401) versions provide superior protection against saltwater exposure.

What maintenance procedures are critical for this rope?

Monthly inspections should check for surface wear, corrosion, and strand distortion. Annual professional inspections should include lubrication with high-pressure grease specifically formulated for compacted ropes and measurement of diameter reduction—any reduction exceeding 3% indicates excessive wear.


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Jiangsu Fengying New Material Technology Co., Ltd. was established in 2024. It is a professional manufacturer mainly engaged in steel wire ropes and related products.

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 +86-513-85917999 / 85917666
 +86-13912296630
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